1 Innovations in Shape Measurement and Control for Cold Rolled Flat Strip Products Mark E. Zipf VP – Control & Automation Technologies Intergrated Industrial Systems, Inc.
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Abstract: At present,the application of "Big Data" in cold rolled strip shape data mostly focuses on data storage,reading and so on.Most of them are only used to establish a data platform which can be read quickly.How to integrate data mining technology with strip shape data processing is still to be developed.This subject takes 1740 production line of a domestic cold rolling mill as …
China 6-High Reversible Cold Rolling Mill, Find details about China Cold Rolling Mill, Rolling Mill from 6-High Reversible Cold Rolling Mill - Hebei Moran …
rolled thread. (b) Grain flow in machined and rolled threads. Unlike machining, which cuts through the grains of the metal, the rolling of threads causes improved strength, because of cold working and favorable grain flow. Figure 13.15 Thread-rolling processes: (a) and (c) reciprocating flat dies; (b) two-roller dies.
Robust Shape Control in a Sendzimir Cold-Rolling Steel Mill 1651 Note that, by virtue of the parameterisation in eq. (9), no attempt is made to control the high-order profiles, which accords with normal rolling practice. Parametric shape variations (with desired values of zero), which are shown as the output in Fig. 5, are given in Fig. 9.
Shape and Flatness in the Cold Rolling Process When it comes to producing steel in a cold rolling mill, optimizing shape and flatness is critical in order to create the best surface quality. To achieve this you need an effective roll cooling process in place to reduce defects commonly known as quarter buckle, wavy edge, and full shape or center ...
In rolling mills, intermediate steel products are given their final shape and dimension in a series of shaping and finishing operations. Most of the slabs are heated in reheating furnaces and rolled into final shape in hot– or cold–rolling or finishing mills. While some products (e.g. reinforcement bars, steel plates) only require hot-rolling, some others may require both hot– and cold ...
To improve the stability of the six-high cold rolling mill, the roll offset method is often used. This paper uses ABAQUS finite element software to establish the rolls-strip coupling model. The study analyzes typical roll systems with different roll offsets to determine the effect of different roll offsets on the shape-control characteristics of the six-high cold rolling mill.
We claim 1. A method of controlling the shape of a rolled strip delivered from a rolling mill which contains a work roll and means to vary roll force created by said work roll, comprising: rolling a strip to final gauge while subjecting said strip to from about 0.25 percent to about 6 percent elongation in length while using a work roll size and a roll force within a range that, for said roll ...
The hot rolling process also affects the overall shape of the finished metal piece. Hot rolled forms can be much larger than cold rolled forms. However, since hot rolled steel is heated and cooled, it is susceptible to shrinkage, giving less control over the shape and size of …
As the research of shape control started late, coupled with the monopoly of foreign technology, the current domestic iron and steel enterprises to use most of the plate-shaped control system still need to be imported from abroad, so the shape control of cold-rolled products research has great prospects.The research object of this paper is a ...
mechanics. With the need for higher quality and productivity in cold strip mill, mathematical models of cold rolling of a strip with a desired shape and dimension, both for mill set-up and for on-line control, have become a key issue in the steel rolling process. One major part of these models concerns the strip and roll deformation ...
Q-SHAPE CONTROL. Crown and flatness control systems. BENEFITS. Reduction in cost of quality. Increased mill availability and production consistency. Shorter processing time in downstream production facilities such as cold rolling mills because of superior strip shape. Highest realization on rolled products due to excellent strip quality.
Research and Development Trend of Shape Control for Cold Rolling Strip 1249 123. strip shape exists in the ultra-wide strip rolling process, and ... cold rolling mill was established by Bai, et al. [35]to control strip edge drop and keep the rolling process stable.
description of the cold rolling process is presented. In Section 3, a mathematical model has been driven for sin-gle-stand cold rolling mill. In Section 4, architecture and learning algorithm Fuzzy Neural Networkof have been presented. In Section 5, thickness control with roll ec-centricity compensation has been proposed. In Section 6,
PLATE-SHAPE CONTROL ROLLER GROUP AND PLATE STRIP ROLLING MILL A plate-shape control roller group and a plate strip rolling mill. The plate-shape control roller group comprises an upper control roller (3) and a lower control roller (8). ... COLD ROLLING ROLLED STOCK IN A MILL TRAIN WITH MULTIPLE ROLL STANDS The invention relates to a method for ...
This ensures that shape can be closely monitored through the entire pass schedule in both directions and results in excellent shape control. COLD REVERSING TEMPER MILL (CRTM) The CRTM is identical to the CRM in every respect except that it …
Comprehensive control of the surface roughness and shape of a two stand cold reversing mill is achieved by the optimization of the process parameters, such as rolling force and tension. The rolling force, strip elongation rate, and tension of rolling mill are optimized to achieve comprehensive control of the surface quality and shape of the strip.
Cold rolled thin strip has a wide application in electronic and instrument industries, and its production has always been of major interest to the manufacturers and researchers in the area of metal plasticity. Thin strip rolling involves significant metal plasticity to produce a desired product. Iwamoto (2004 ), Stoughton & Yoon (2004) and Huh ...
Strip shape is an indispensable factor in determining the market competitiveness of the rolled strip. Since the strip shape is a key indicator of quality, the shape control technology is the core technology of hot strip production. There are several factors which influences the shape of rolled strip in the hot strip mill (HSM).
In many cases, the product becomes slightly trapezoidal in shape instead of the perfect square. Cold Rolled Product: Cold rolled product is made from the hot-rolled product. When the hot-rolled product is cooled, then that is re-rolled in the room temperature. It is known as Cold Rolled Product.
nition and control for cold-rolled strip. Journal of Iron and Steel. Research, 2013, 25(12): 2–7. (in Chinese) ... 6-high cold tandem mill based on shape control ability. Journal. of Central ...
Cold rolling mills. for reducing, skin passing and finish-rolling in 20-high, S6-high (18-high), 12-high, 6-high, 4-high, and 2-high designs, and in combinations of 2-high/4-high or 4-high/S6-high design, available as one-way, reversing or tandem mill, inline and offline. Shape control systems. for cold rolling mills and strip processing lines.
12%In order to improve quarter waves occurred in the wide and thin gauged alloy steel rolled by 20-high sendzimir mill, a computer simulation based on the divided element method and an actual cold rolling experiment were carried out. Quarter waves were simulated by elastic deformation analysis of rolls considering bending deformation of back up rolls and the …
Currently, work roll shifting mill is the most effective mill for strip shape control [12, 13] because it improves the strip crown accuracy and edge phenomenon, as well as permitting schedule free rolling [14, 15] by changing the gap equivalent profile in …
They offer better control of thickness, shape, width, surface finish, and other special quality features that compliment the emerging need for highly engineered end use applications. Typical Applications for Cold Rolled Steel Sheet & Coil. Cold rolled sheet steel products are used in a wide variety of end applications such as: Appliances ...
Fig 2, Heat Migration in Cold Mill Work rolls (Hotter regions shown in red) This localized heat input / output process results in a non-uniform distribution of heat, circumferentially around the roll and transversely across the roll body. Additionally the roll is subjected to Thermal and Mechanical Fatigue during rolling:
Fig.1- Non-reversing Aluminum Cold Rolling Mill . Fig.2- Cold Breakdown mill with spool handling . Fig.3- Fully integrated automation and drive enables sequencing for efficient mill operation . Fig.4- Dynamic Shape Roll . Fig.5- Two Stack Schneider Filter
Zonal roll cooling for thermal crown control. Size Range 0.12mm x 900 mm to 1.2mm x 1100mm. MILL SPEED : 750 MPM (Max) COLD ROLLING MILL #2 (United Inc, Lloyds) Stress meter for better shape control. Size Range 0.25mm x 900mm to. 1.52mm x 1250mm. MILL SPEED : 1200 MPM (Max) Skin Pass Capability.