Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills …
PT Freeport Indonesia, and others with 11.6-m mills) have installed SAG mills of 20 MW. Gearless drives (wrap-around motors) are typically used …
The circuit comprises a SAG mill, 12 m diameter by 6.1 m length (belly inside liners, the effective grinding volume), two pebble crushers, and two ball mills in parallel closed with cyclones. The SAG mill is fitted with a 20 MW gearless drive motor with bi-directional rotational capacity. (Reversing direction evens out wear on liners with ...
SAG mill drives (as GMDs) by some operators and principal motor designers/manufacturers until the reasons for known problems in design or manufacturing were better understood and resolved. Accordingly, the latest 40 ft dia. SAG mill is rated at 29 MW and 78% C.S., with a 42 ft dia. mill built but not yet operational. The more recent option
ABB's GMD is the most powerful mill drive system in the market to power semiautogenous (SAG), ball and autogenous (AG) mills, This 'workhorse' for grinding operations combines a robust, service-friendly and fit for purpose design to provide highest throughput, reliability and availability for your processing plant.
If the motor is started directly, without starter: The current absorbed by the motor during the start is extremely high. For example, a 110 kW motor with a nominal current of 205 A and a ratio starting current / nominal current equal to 6 absorbs 1230 A during the start.
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Failure Prediction of Induction Motors: A Case Study using CSLGH900/6-214, 5.8 MW, 11 kV/3ph/50 Hz Sag Mill Motor at Goldfields, Damang Mine By C. K. Amuzuvi & H. Warden University of Mines and Technology . Abstract- This paper proposes a generalised feed-forward artificial neural network model that
SAG Mill: GM130: 24 Ft dia x 12ft SAG Mill, Allis Chalmers, with a 3,500hp Synchronous Motor, 4,000volts, Philadelphia Gear Box 720 RPM in and 84.2 RPM out, ratio 8.546:1 : 1: SAG Mill: GM135: 32 Ft dia x 16.5ft SAG Mill, Hardinge, with a 8,500hp Motor : NEED SOME BALL MILLS?, SEND YOUR REQUEST AND WE WILL FIND IT FOR YOU info@ramopps
SAG Mill Components. Once the basic operating conditions have been defined for the mill designer then, and only then, can he begin taking into account shell and head stresses and trunnion bearing sizes required to carry …
SAG mill. SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%. The largest SAG mill is 42' (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.
The mill was purchased by NCP as an unused stock mill from Canada. The mill had been stored for a number of years and required refurbishment. NCP International managed the project as well as the mill conversion from 60Hz to 50Hz including replacement of the main drive motors & supply of new pinions.
SAG Mill Components Once the basic operating conditions have been defined for the mill designer then, and only then, can he begin taking into account shell and head stresses and trunnion bearing sizes required to carry the load and to give the required openings for feeding and discharging the mills.
Designed to drive and control the speed of the medium voltage motors coupled to the SAG/AG, ball and HPGR mills with single or double pinion, the MVW01 frequency drive uses state of the art technology through a multilevel structure with medium voltage IGBTs, reducing the harmonic currents on the motor to extremely low levels.
Parts of SAG Mill to be lubricated: Trunion Bearing (feed end) Motor Bearings Gearbox Pinion Bearings Fig.1 : SAG mill Diagram Trunion Bearing (dis. end) 7. Lubricant Data: Masbate Gold Project's SAG mill uses Compounded Gear Oil as their main lubricant. But a different class of Gear oil is use in every operating system of the SAG mill.
AG Mill and SAG Mill. Feeding size: ≤25mm. Capacity: 0.65-615t/h. Output size: 0.074-0.89mm. Applications: It is commonly used in the mineral processing industry and ferrous and non-ferrous metal ore and nonmetal ore processing plants. It can also be used in cement plant, refractory plant, fertilizer plant and smelting plant.
• 28 MW GMD for a 40' SAG mill • 28 MW GMD for 42' SAG mill Whether it is size or an installation at the highest altitude (4600 m.a.s.l.), ABB's GMDs are well positioned to contribute to the building of larger and ever more powerful mills. — Leading the gearless mill drive evolution The ABB gearless mill drive (GMD) is the most powerful ...
The mills at Sentinel in Zambia are amongst the world's biggest, with 2 off 40 ft SAG mills complete with 28 MW drives, and 2 off 28 foot-ball mills with 22 ...
On site we have a Sag Mill Driven by a 5500KW Motor. We have a vibration issue right across the Mill. The highest vibration is 30mm/sec RMS axial on the motor non drive end bearing.(White metal Bearing) The gear mesh frequency is 4200 CPM. The dominant frequency is 2400 CPM.
Such plots for an example mill, the SAG mill at Cadia (described by Dunne et al., 2001) is shown in Figure 3. Any time a process line (green) touches or exceeds the corresponding motor limit (the red or blue lines), the motor is at risk of tripping due to high current, depending on the conditions. Safe operating of a mill and motor means that
CITIC HIC has received an order for SAG Mill Ø7.9m x 5.3m LG – 5,500kW SAG Mill Ø7.0m x 4.1m LG – 2,800kW Ball Mill Ø7.32m x 10.68m... 02 April 2010 SINO Iron Mill Arrive at Site
18 x 10.5 ft (5.5 x 3.2 m) Fuller FLS SAG mill with 1,500 HP. SAG mill, 18 ft diameter, 10.5 ft length.- Manufactured by Fuller 1995 - Rubber-lined, used rubber liners included - 1500 HP, 4160 volt, 1192 RPM, continuous motor, 5010 frame Motor, rebuilt and inspected.
WEG package powers Sinclair nickel's SAG mill. Located near Leonora in the Eastern Goldfields of Western Australia, the Sinclair nickel deposit was discovered in 2005 by Jubilee Mines NL. Initial exploration indicated the potential for a significant nickel sulphide system that culminated in the go-ahead for a new mine to be constructed in 2007.
Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.
Vibration Sag Mill Motor NDE Bearing. At our mine we have an issue with vibration at the Sag Motor NDE bearing. The bearing is a journal white metal bearing. The motor has been running for about 14 months now. The vibration at the NDE bearing was around 2mm/sec. In the last month it has climbed to 4.5mm sec with the dominate frequency 1x RPM.
The WEG drive system, consisting of 5000KW 4160V 8-pole W60 induction motors, MVW01 medium voltage drives with input panel, control a semi-autogenous mill (SAG) at the Meliadine mine in the Nunavut territory, Northern Canada. The SAG mill is one of the main equipment of the site, responsible for the grinding process of the extracted ore and ...
For example, a seamless tube piercing mill [105] where a squirrel cage six-pole 3 MW, 188/300 rpm, 9.6/15.38 Hz, and 2700 V motor is controlled by a cycloconverter bank of capacity 3750 KVA and output voltage 3190 V.
SAG mill at Cadia (described by Dunne et al., 2001) is shown in Figure 3. Figure 2 – Example motor power available as a function of motor speed 0 0.925 1.85 2.775
Inventory ID: 6C-HM03. UNUSED FL 36' x 24' (11m x 7.3m) Dual Pinion SAG Mill with 2 ABB 9,000 kW (12,069 HP) Motors for Total Power of 18,000 kW (24,138 HP)
Ball mill preventive maintenance SAG mill AG mill . Aug 11 2015 · 5 Replace the shell liner of ball mill Wear resistant rubber liners manufactured by Naipu are widely used in mining equipment for replacing traditional cast steel liners Naipu spare parts for ball mill SAG mill AG mill include rubber liners and composite liners rubber alloy