ball vs sag mill

Cement Raw Mill in Cement Plant for ... - Ball Mill for Sale

As a ball mills supplier with 22 years of experience in the grinding industry, we can provide customers with types of ball mill, vertical mill, rod mill and AG/SAG mill for grinding in a variety of industries and materials. Contact. Email: info@ballmillssupplier; Tel: +86 372 5965 148;

Mill drives: the desire for increased power and the ...

secondary mill power that permits the range of vari- ability samples to be processed according to whether a "SAG Mill limiting" condition, i.e., harder ore, or a "Ball Mill limiting" condition, i.e., softer ore exists. For example, a ratio of 1:1.5 or up to 1:2 would indicate a trend away from processing harder ore types and

Model:Bond/Barratt SABC Models - SAGMILLING

Ball-limited circuits (where the T 80 hits the lower limit) will result in the charge level in the SAG mill dropping until its power draw matches the throughput limit dictated by the ball mill. It is important to realize that once the SAG mill charge level drops to be equal to the ball charge, the model will be operating "out of range" and the ...

(PDF) Grinding in Ball Mills: Modeling and Process Control

Grinding in ball mills is an important technological process applied to reduce the. size of particles which may have different nature and a …

Optimization of mill performance by using

Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today's global markets, expanding mining groups are trying

A power based approach for the selection and comparison of ...

Results show the mill ball charge shoulder angle is strongly affected by the liner lifter's face angle and that Morrell's Model C could be improved by including a correction parameter that reflects the power draw of a mill along the service life of its liner. The correction parameter is to reflect the effect of wear on the shoulder angle.

Key considerations when selecting a mill lining system

SAG mills generate higher levels of impact reduction and ball mills higher levels of abrading action. A mill lining system serves two purposes: to protect the mill shell from wear caused by the impact and abrasion of the mill charge, and to elevate and tumble the mill contents in the necessary manner to create a grinding action.

Optimization and Performance of Grinding Circuits: The ...

Semi-Autogenous Grinding (SAG) mill and a ball mill. The SAG mill circuit also includes a single-deck screen and a cone crusher while the ball mill circuit utilizes hydrocyclones. Currently, the grinding circuits are inefficient in achieving the aspired product fineness of x. P, 80 ...

Paper # 25 - Copper Mountain Overview on the Grinding ...

The grinding circuit for the Copper Mountain project consists of one FL SAG mill and two FL ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

SAG and Ball Mills - YouTube

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What is the difference between a SAG mill and ball mill?

SAG is an acronym for semi-autogenous grinding. SAG mills are autogenous mills that also use grinding balls like a ball mill. A SAG mill is usually a primary or first stage grinder. SAG mills use a ball charge of 8 to 21%.[6][7] The largest SAG mill is 42′ (12.8m) in diameter, powered by a 28 MW (38,000 HP) motor.[8]

What are the differences between ball mill and rod mill ...

Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for grinding brittle material, such as rare metals. 2.

SAG Mill for Small Operation - Grinding & Classification ...

Short answer, it depends on how much power you have to put into the ore and what the competing process (crushing followed by ball mill, pebble mill, roll press?) is. It's an economic decision. 83 t/h (2000 t/d) is certainly within the realm of realistically sized SAG mills for the appropriate ore. Maya Rothman 6 years ago Like

Difference Between Sag Mill vs Ball Mill - mech4study

Ball mill is a fine grinder. A horizontal or vertical rotating cylinder which is filled partially with the balls of ceramics, small rocks and balls made from stainless steel. The ball charge of a SAG mill is about 29% to 30%. By friction and influence of tumbling balls inside rotating cylinder grinds the raw material to the required fineness.

Energy Use of Fine Grinding in Mineral Processing

AG or SAG mill, intermediate grinding to a ball mill or tower mill, and fine grinding to a stirred mill such as an Isamill or Stirred Media Detritor (SMD). Of course, various exceptions to these typical values can be found. In fine grinding, a material with an F80 of less than 100 lm is comminuted to a P80 of 7 to 30 lm. (P80s of

Orway Mineral Consultants Canada Ltd. Mississauga, ON ...

2006). The laboratory bench-scale SAG mill reproduces operating conditions of a commercial SAG mill, in a closed circuit dry grinding environment. The ground product for the laboratory SAG mill is then submitted to the Bond ball mill work index test. The number of SAG mill revolutions required to grind the material to a P

What's the Difference Between SAG Mill and Ball Mill ...

The working principle of the self-grinding machine is basically the same as the ball mill, the biggest difference is that the sag grinding machine uses the crushed material inside the cylinder as the grinding medium, the material constantly impacts and grinding to …

Home – COMESA

SAG vs Ball Mills It's important to point out that in a SAG mill, the crushing load is composed of two components; the mineral rocks and the iron balls. Thus the mineral type affects SAG mills more than ball mills.

Modelling SAG milling power and specific energy ...

The ball charge is a function of the bulk fraction of the SAG mill volume (Jb) occupied by balls; the ore retained in the mill is the result of the volumetric filling which depends on the ore size distribution (specially the % +6″ and the % −6″ +1″), on the rotational speed (N/Nc) and on the solid concentration by weight fraction inside ...

SAG Mill - Official Feed The Beast Wiki

The SAG Mill is a machine added by Ender IO.It uses Micro Infinity (µI) to grind (or mill) items into their crushed variants, like Ores into Dusts.The SAG Mill has four output slots; recipes can have 1-4 different outputs, with different chances of obtaining those outputs. Uniquely, the SAG Mill can use Grinding Balls made from various materials to increase energy efficiency …

HPGR vs SAG - Grinding & Classification Circuits ...

Cerro Verde actual data shows that the HPGR circuit energy consumption was 3 kWh/t less than the SAG/Ball mill circuit that was considered in the trade off studies. The initial trade off studies were expecting to have 4.2 kWH/t of less energy consumption. (unknown) 6 years ago Like These time the favorite horse is SAG.

What's the Difference Between Ball Mills and Rod Mills ...

The finesse of the material milled by the ball mill is 0.074mm-0.4mm, only except for the two small ball mills that have a wider range of 0.075-0.89mm. However, the rod mill fine grinding fineness is about 0.833-0.147mm. In terms of the fineness of the ground material, the ball mill has a finer handling ability.

What's the Difference Between Ball Mill, Rod Mill and SAG ...

The Sag mill uses lifting plates along the interior of the drum, which lift material throughout the rotations, causing them to fall onto one another to promote crushing. A ball mill has many steel or porcelain balls put in a drum to grind the feed between balls and between the balls and drum inner wall as the drum rotates.

AMIT 135: Lesson 6 Grinding Circuit – Mining Mill Operator ...

AG/SAG mills can accomplish the same size reduction work as two or three stages of crushing and screening, a rod mill, and some or all of the work of a ball mill. Because of the range of mill sizes available, AG/SAG milling can often be accomplished with fewer lines than in a conventional rod mill/ball mill circuit.

Grinding Mills and Their Types – IspatGuru

Grinding Mills and Their Types. satyendra; April 9, 2015; 0 Comments ; autogenous grinding, ball mill, grinding mills, hammer mill, rod mill, roller mill, SAG,; Grinding Mills and Their Types In various fields of the process industry, reduction of size of different materials is a basic unit operation.

SAG Mill Grinding Circuit Design - 911metallurgist

Restated, the designed SAG mill size and operating conditions typically control circuit throughput, while the ball-mill circuit installed power controls the final grind size.

MODULE #5: FUNCTIONAL PERFOMANCE OF BALL MILLING

If a ball mill contained only coarse particles, then of the mill grinding volume and power draw would be applied to the grinding of coarse particles. In reality, the mill always contains fines: these fines are present in the ball mill feed and are produced as …

SAG Mill | Autogenous and Semi-Autogenous Mills | FL

Single stage SAG Mills are very beneficial in reducing CAPEX for plants with a staged throughput approach. When future tonnage is to be increased, the SAG Mill can feed downstream ball milling to boost capacity. Fuller-Traylor SAG/AG Mills range in size from 4.3m through 12.2m in diameter with powers as high as 28,000 kW.

Improving energy efficiency in comminution - MINING

In this case, an AG or SAG mill may be appropriate. For smaller throughput scenarios, a three-stage crushing plus rod mill plus Vertimill may make the most sense. ... This allowed the ball mill to ...

SAG & Ball Mill Liner | Tega Dynamix -Tega Industries

Tega has more than 500 grinding mills lined globally in SAG, AG, Ball, Primary and Secondary milling applications lined with Rubber Liner and Rubber-Alloy composite liners. Mill liner is the flagship business of Tega with customers spread over 68 countries with DynaMax range.